Published 02-02-2009
Keywords
- Furniture Design,
- Furniture Craft,
- Sustainability - Craft,
- Sustainable Craft,
- Supply Chain
- Long Product Life,
- Sustainable Design,
- Ecodesigns,
- Batch Production,
- Environmental Impacts,
- Embodied Energy,
- Thinnings,
- Energy Usage,
- Ash - Tree,
- Steam Bending,
- Sustainable Business ...More
How to Cite
Abstract
This is a practice-based presentation on a craft furniture business which I co-ran from 1992 to 2004. Trannon was set up in the early eighties based on minimising energy usage, and it proved successful enough for us to sell alongside major European designer brands. The presentation describes our principles and practices, and shares some theories that we feel made it work – sustainable sourcing, low energy making, gentle marketing, long product life, and simple design.
Our peer cabinet makers liked us as ecologically minded designers, and we sourced timber more locally than most. We were not typical craft furniture makers. David Colwell and I both trained in furniture and product design, and we met at John Makepeace’s Hooke Park Eco College. We source trees rather than sawn timber. By using 200mm diameter thinnings, which are under-used by-products of good forest management, we get stronger and straighter grain timber. Because small trees grow fast, they fix more carbon dioxide than mature trees. Ours was sourced within 15 miles, making a big difference in road use. The supply chain for this abundant source is underdeveloped, but recent developments have networked some sawmills and matched supply to demand.
Low energy making includes simple design, and using energy wisely. Steam bending creates useful curves, and involves low capital and high job satisfaction. Kiln-drying energy is no longer needed because steaming seasons green timber. Sustainable design can be a good marketing tool and steam bending naturally communicates the message while quietly adding value. It was this observation that led us to refine our audience experience workshop tour, which we used successfully.
A long product life is more desirable than re-using or recycling, so we focused on making things well, exceeding their purpose, and avoiding fashion. We believed that furniture could have more purposes, such as to help us to interact better with each other socially. And by avoiding fashion, it extends product life because there is no decoration to go out of date.
But the prime reason for competitiveness is in detail design and not concentrating on one-offs. By focusing on small batch production, each maker made thirty chairs in each batch. This way we could increase efficiency by continuously refining the product process overseen by the designer. An example is our C3 Stacking Chair, which after eight years of refinement, averaged just three hours per frame to make – a figure that can compete with industry. As a result of this efficiency, our wholesale prices were competitive enough so that our products could retail in a few London stores at similar prices to major international brands such as B&B Italia and Vitra.
If a small craft workshop could compete internationally, does it indicate that the craft model could be relevant to industry? Further research found examples of successful small group making in industries as large as Volvo Cars in their Kalmar factory. Similarities can be found today in Japanese and Italian industries, so more research would be useful to evaluate these areas.
Could small workshops be the future of manufacturing, or could industry be orgainsed to mimic craft working? Craft can add high value. Design can add competitiveness. Together they can take craft to the mainstream.